Chemical
A S Consultancy delivers high quality EPCM Services for the chemical industry to build their plants, expanding their production facilities and undertaking technological upgradation. Engineers from A S Consultancy support you from the initial idea to design, installation and commissioning as well as during the entire operational phase and through the next upgradation.
Highlights of expertise
- A S Consultancy has lots of experience in handling extremely hazardous chemicals in solid, liquid, gaseous forms (transportation, storage, use in reactions, separation, absorption, adsorption, cross contamination, and environmental health and safety, fire protection, explosion and leakage)
- Process scale up from laboratory gram scale to large production scale up to 5000 TPA plants
- Design of emission control system for hazardous chemicals and VOC control
- Design of batch, semi continuous and continuous plant
- Design of unit operations like distillation (close boiling liquids separation, azeotrope, subliming substances etc.), absorption, adsorption, evaporation, filtration, drying etc.
- Type of reactions like Hydrogenation, Halogenation, Photo chlorination, condensation etc. in batch and continuous manner
- Design of systems up to 100 Bar g pressure and 800 Deg C temperature
- Manual to fully automatic plant
Services Offered:
Plant Scale up & Basic Engineering
This is a core strength of A S Consultancy. A S Consultancy is one of the very few engineering companies involved in process engineering wherein we try and bridge the gap between process developed by the chemist in Lab/ R & D Centre to take it to the plant scale. This involves detailed study of the chemistry, finalizing workable process route at plant scale including recovery systems, cost economical selection of equipment and material of construction, Automation & controls, effluent management & emission control, handling & transfer of variety of material etc. This requires detailed knowledge of chemistry, reaction kinetics, unit operations, usage of equipment technology for duty condition, involvement in trials of equipment etc. which A S Consultancy possesses. Secrecy of technology related information is very important and customers feel very safe when they share technology with us considering our systems and integrity.
The key activities involved are:
- Process scale up and assistance in laboratory scale process development, equipment trials
- Material & Energy Balance
- Process & Utility equipment sizing & selection
- Design & simulation of heat and mass transfer process equipment
- Design of process hydraulics
Architectural, Civil and Structural Engineering
- Statutory Approval drawing
- Architectural working drawing
- Civil & Structural Design & drawing
- Road & Drainage Drawing
- Tender for architectural, civil & structural work with BOQ
- 3D Architectural façade/ perspective view
Layout & Piping Engineering
- Site Master Planning
- Plot Plan
- Equipment Layout & Civil information drawings
- Piping Layout & Isometrics
- Drawings for statutory approval
- Specification for piping, valves & inline components and BOQ
- Stress Analysis
- Pipe Support Drawings & BOQ
- Installation Tender
- 3D plant Model
Electrical Engineering
- Load List
- Single Line Diagram
- Specification for electrical HT/ LT items and BOQ
- Drawing for statutory approval
- Layout for switchyard & Substation
- Layout for power, lighting & earthing
- Lightening protection system
- Installation Tender
Instrumentation Engineering
- Instrument control philosophy
- Specification for automation system like PLC/ SCADA/ DCS/ Local control panel & selection as per the application
- Specification for field & control room instruments
- PLC/ DCS related engineering
- Layout for instrumentation
- Installation details, specifications & BOQ
- Hook up and wiring diagrams
Mechanical Engineering
- Design of fabricated equipment as per ASME, BS, IS codes
- Specification & Fabrication details of equipment
- Review of vendor’s fabrication drawings
Environmental, Health and Safety Engineering
- Design of treatment scheme of liquid effluent, solid effluent & gaseous emission.
- Scrubbing/ absorption/ Adsorption system designs
- Fire protection system design
- Ventilation system
- HAZOP studies
- Risk Analysis studies
Fire Protection Engineering
- Prepare specification and tender for Installation
- Prepare layout of fire hydrant, monitor system and sprinkler system
- Prepare piping plan for underground piping
- Prepare specification for pumps, jockey pumps, panels, etc.
- Prepare specification for fire extinguishers and detection system
Project Management
- Establish Project co-ordination procedure and project design basis
- Project Planning & monitoring
- Project progress reporting & Tracking
- Co-ordination with client on technical, commercial & timeline related matters
- Co-ordination within A S Consultancy between various discipline of engineering to meet technical & time line requirement
- Co-ordination with vendors & contractors
- Co-ordination with construction site and site managerCo-ordination with Inspectors
- Co-ordination with Inspectors
Construction Management
- Construction related safety management
- Construction planning & monitoring the progress of work at site
- Resource planning for contractor and monitoring of the same
- Quality checks of raw material used and construction
- Contractor’s bill certification
- Giving clarifications on the design drawings
- Co-ordination with home office for design clarifications
- Solve site related problems
Procurement Assistance
We support our customers from finalizing the vendor list till equipment reaches site for installation. For every project to get completed in time, it is important that all the material is procured and delivered in time to site. At A S Consultancy we consider this as our moral responsibility even if it is not written in the contract. Also, from our databank, we guide our clients to procure items at a reasonable cost. This has earned us good name and repeat customers.
Inspection & Expediting
- Obtain Vendor Drawing & Approval
- Expediting deliveries till item reaches site.
- Stage-wise & Final inspection of equipment
- Dispatch clearance & Bill certification
- Maintain Material Procurement Status chart
Commissioning Assistance
- Preparation of operating manuals
- Water trials
- Trial production
- Commercial scale production
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