Engineering & Allied Industries
Serving the engineering and allied products industries with quality engineering and related services
A S Consultancy have experience in delivering quality engineering and related services to non-chemical industries. A S Consultancy has handled the designing and layout of machine shops and possesses the knowledge required to handle expectations in this industry.
In allied industries, we have designed Glass Furnaces for Container glass, Plastic Compounding, Common Waste disposal and zero discharge facilities and machine shops for industry.
Highlights of expertise
Glass Furnace & Glass Containers
- Container glass furnace and associated equipment up to 200 TPD glass production
- Layout planning to handle large amount of raw material and finished products, handling and transportation of solid material
- Civil & structural design of large furnaces weighing up to 7000 Tons and floor loading up to 3500 Kg/ m2
- Handling of High temperature molten glass up to 1500 Deg C
- Automation of the plants
Plastics Compounding
A S Consultancy has carried out engineering of plastic compounding plants for few of our clients. Experience in handling & Transportation of variety of plastic granules, extrusion, fluorination of plastic bottles, etc.
Common Waste Disposal & Zero Discharge Facilities
A S Consultancy has carried out engineering for a common waste incineration plant to burn organic liquids, aqueous waste as well as solids waste in drums or loose and gaseous emission. Besides waste disposal facilities, A S Consultancy has also designed zero discharge facilities to take care of environment.
Machine Shop & Automobile Industry
A S Consultancy has undertaken designs and layout for machine shops. A S Consultancy possess knowledge about this industry and executed projects while ensuring:
- Layout planning of the facility for linear material movement, FIFO etc. between warehouse, machine shop and finished product warehouse.
- Design of palletizing systems, racking system including using Automatic storage and retrieval system design
- Design of utilities for the shop
- Use of designed and pre-engineered buildings
Services Offered:
Architectural, Civil and Structural Engineering
- Statutory Approval drawing
- Architectural working drawing
- Civil & Structural Design & drawing
- Road & Drainage Drawing
- Tender for architectural, civil & structural work with BOQ
- 3D Architectural façade/ perspective view
Layout & Piping Engineering
- Site Master Planning
- Plot Plan
- Equipment Layout & Civil information drawings
- Piping Layout & Isometrics
- Drawings for statutory approval
- Specification for piping, valves & inline components and BOQ
- Stress Analysis
- Pipe Support Drawings & BOQ
- Installation Tender
Electrical Engineering
- Load List
- Single Line Diagram
- Specification for electrical HT/ LT items and BOQ
- Drawing for statutory approval
- Layout for switchyard & Substation
- Layout for power, lighting & earthing
- Lightening protection system
- Installation Tender
Instrumentation Engineering
- Instrument control philosophy
- Specification for automation system like PLC/ SCADA/ DCS/ Local control panel & selection as per the application
- Specification for field & control room instruments
- PLC/ DCS related engineering
- Layout for instrumentation
- Installation details, specifications & BOQ
- Hook up and wiring diagrams
Environmental, Health & Safety Engineering
- Fire protection system design
- Ventilation system
Fire Protection Engineering
- Prepare specification and tender for Installation
- Prepare layout of fire hydrant, monitor system and sprinkler system
- Prepare piping plan for underground piping
- Prepare specification for pumps, jockey pumps, panels, etc.
- Prepare specification for fire extinguishers and detection system
Project Management
- Establish Project co-ordination procedure and project design basis
- Project Planning & monitoring
- Project progress reporting & Tracking
- Co-ordination with client on technical, commercial & timeline related matters
- Co-ordination within A S Consultancy between various discipline of engineering to meet technical & time line requirement
- Co-ordination with vendors & contractors
- Co-ordination with construction site and site manager
- Co-ordination with Inspectors
Construction Management
At A S Consultancy, we believe that even if designs are done in time, procurement is done in time, construction is one area which is affected by environmental conditions, unskilled and skilled labors, non-favorable weather conditions. Construction timelines are always squeezed and the same shall be done in safe manner. We support our customers by providing skilled construction managers/ engineers to ensure timely completion of construction, of course while following safety norms.
- Construction related safety management
- Construction planning & monitoring the progress of work at site
- Resource planning for contractor and monitoring of the same
- Quality checks of raw material used and construction
- Contractor’s bill certification
- Giving clarifications on the design drawings
- Co-ordination with home office for design clarifications
- Solve site related problems
Procurement Assistance
We support our customers from finalizing the vendor list till equipment reaches site for installation. For every project to get completed in time, it is important that all the material is procured and delivered in time to site. At A S Consultancy we consider this as our moral responsibility even if it is not written in the contract. Also, from our data bank, we guide our clients to procure items at a reasonable cost. This has earned us good name and repeat customers.
Inspection and Expediting
- Obtain Vendor Drawing & Approval
- Expediting deliveries till item reaches site.
- Stage-wise & Final inspection of equipment
- Dispatch clearance & Bill certification
- Maintain Material Procurement Status chart
Commissioning Assistance
- Water trials
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