Basic/ Process Engineering/ Front End Engineering Design(FEED):

This is a core strength of A S Consultancy. A S Consultancy is one of the very few engineering companies involved in process engineering wherein we try and bridge the gap between process developed by the chemist in Lab/ R & D Centre to take it to the plant scale.
This involves detailed study of the chemistry, finalizing workable process route at plant scale including recovery systems, cost economical selection of equipment and material of construction, Automation & controls, effluent management & emission control, handling & transfer of variety of material etc. This requires detailed knowledge of chemistry, reaction kinetics, unit operations, usage of equipment technology for duty condition, involvement in trials of equipment etc. which A S Consultancy possesses. Secrecy of technology related information is very important and customers feel very safe when they share technology with us considering our systems and integrity.

The key activities involved are,

• Process scale up and assistance in laboratory scale process development, equipment trials
• Material & Energy balance
• Process & Utility equipment sizing & selection
• Design & simulation of heat and mass transfer process equipment
• Design of process hydraulics
• Process flow diagrams & P & I Diagrams
• Equipment specifications
• Process control Philosophy & Process control logic

Detailed Engineering:

A S Consultancy carries out detailed engineering in all discipline of engineering including building 3D model for the project. A S Consultancy has developed well defined co-ordination procedure and trained people to carry out detailed engineering simultaneously when basic engineering is ongoing to reduce time line of completion of project. It is generally very rare where without freezing basic engineering and process related details, detailed engineering is started and drawings for construction of facilities are released. This has certainly given us an edge and has always satisfied our customers.

Layout & Piping Engineering:

• Site Master Planning
• Plot Plan
• Equipment Layout & Civil information drawings
• Piping Layout & Isometrics
• Drawings for statutory approval
• Specification for piping, valves & inline components and BOQ
• Stress Analysis
• Pipe Support Drawings & BOQ
• Installation Tender
• 3D plant Model

Architectural, Civil & Structural Engineering

• Statutory Approval drawing
• Architectural working drawing
• Civil & Structural Design & drawing
• Road & Drainage Drawing
• Tender Specifications for architectural, civil & structural work with BOQ
• 3D Architectural façade/ perspective view

Electrical Engineering

• Load List
• Single Line Diagram
• Specification for electrical HT/ LT items and BOQ
• Drawing for statutory approval
• Layout for switchyard & Substation
• Layout for power, lighting & earthing
• Lightening protection system
• Installation Tender

Instrumentation/ Automation engineering

• Instrument control philosophy
• Specification for automation system like PLC/ SCADA/ DCS/Local control panel & selection as per the application
• Specification for field & control room instruments
• PLC/ DCS related engineering
• Layout for instrumentation
• Installation details, specifications & BOQ
• Hook up and wiring diagrams

Mechanical Engineering – Fabricated Equipment

• Design of fabricated equipment as per ASME, BS, IS codes
• Specification & Fabrication details of equipment
• Review of vendor’s fabrication drawings

Mechanical Engineering – Proprietary Equipment

• Selection of proprietary equipment for duty condition
• Specification for individual & package proprietary equipment
• Review of vendor’s drawings

HVAC Engineering

• Ventilation, Air conditioning system design
• Heat Load calculations & Design basis
• Zoning, Air pressure/ leakage diagrams
• Air Flow diagrams
• Specifications of HAVC equipment and BOQ
• Ducting layout

Fire Fighting Engineering

• Prepare specification and tender for Installation
• Prepare layout of fire hydrant, monitor system and sprinkler system
• Prepare piping plan for underground piping
• Prepare specification for pumps, jockey pumps, panels, etc.
• Prepare specification for fire extinguishers and detection system

Procurement:

We support our customers from finalizing the vendor list till equipment reaches site for installation. For every project to get completed in time, it is important that all the material is procured and delivered in time to site. At A S Consultancy we consider this as our moral responsibility even if it is not written in the contract. Also, from our data bank, we guide our clients to procure items at a reasonable cost. This has earned us good name and repeat customers.

Pre Order

• Procedure for procurement
• Vendor Evaluation & Vendor List
• Enquiry & obtain offers from vendors
• Evaluation of Technical & Commercial offers, Discussion with vendors and technical/ commercial recommendation

Post Order

• Obtain Vendor Drawing & Approval
• Expediting deliveries till item reaches site
• Stage-wise & Final inspection of equipment
• Dispatch clearance & Bill certification
• Maintain Material Procurement Status chart

Project Management:

For every project to become successful, there are two important aspects of the project. Project time line and project cost. At A S Consultancy, we are very conscious about it and we always focus on it.

• Establish Project co-ordination procedure and project design basis
• Project Planning & monitoring
• Project progress reporting & Tracking
• Co-ordination with client on technical, commercial & timeline related matters
• Co-ordination within A S Consultancy between various discipline of engineering to meet technical & time line requirement
• Co-ordination with vendors & contractors
• Co-ordination with construction site and site manager
• Co-ordination with Inspectors

Construction Management:

At A S Consultancy, we believe that even if designs are done in time, procurement is done in time, construction is one area which is affected by environmental conditions, unskilled and skilled labors, non-favorable weather conditions. Construction timelines are always squeezed and the same shall be done in safe manner. We support our customers by providing skilled construction managers/ engineers to ensure timely and safely completion of construction, of course while following safety norms.

• Construction related safety management
• Construction planning & monitoring the progress of work at site
• Resource planning for contractor and monitoring of the same
• Quality checks of raw material used and construction
• Contractor’s bill certification
• Giving clarifications on the design drawings
• Co-ordination with home office for design clarifications
• Solve site related problems

Specialized Services

Apart from engineering services, we also provide additional services required to support the project.

Environment, Health & Safety

• Design of treatment scheme of liquid effluent, solid effluent &
• gaseous emission
• Scrubbing/ absorption/ Adsorption system designs
• Fire protection system design
• Ventilation system
• HAZOP studies
• Risk Analysis studies

Commissioning Assistance

• Preparation of operating manuals
• Water trials
• Trial production
• Commercial scale production

• Debottlenecking of process to increase production
• Quality and yield improvement
• Implementation of process changes, changes in unit operations
• Review of mechanical strength and integrity of systems.