Inorganic chemical
Serving the Chemical Industry with quality engineering and related services
The Company has extensive experience in delivering quality engineering and allied services for the design, and building up of plants that produce inorganic chemicals.
Highlights of expertise
- Selection of exotic material of construction to handle corrosive powders
- Handling large size Batch & continuous filtration and dying equipment
- Design filling and packing system for toxic & corrosive materials.
- Design of dust free systems taking care of environment
- Handling of powders having dust explosion hazards.
Services Offered:
Process Design & Basic Engineering
This is a core strength of A S Consultancy. A S Consultancy is one of the very few engineering companies involved in process engineering wherein we try and bridge the gap between process developed by the chemist in Lab/ R & D Centre to take it to the plant scale. This involves detailed study of the chemistry, finalizing workable process route at plant scale including recovery systems, cost economical selection of equipment and material of construction, Automation & controls, effluent management & emission control, handling & transfer of variety of material etc. This requires detailed knowledge of chemistry, reaction kinetics, unit operations, usage of equipment technology for duty condition, involvement in trials of equipment etc. which A S Consultancy possesses. Secrecy of technology related information is very important and customers feel very safe when they share technology with us considering our systems and integrity.
The key activities involved are:
- Process scale up and assistance in laboratory scale process development, equipment trials
- Material & Energy Balance
- Man and Material Movement
- Process & Utility equipment sizing & selection
- Design & simulation of heat and mass transfer process equipment
- Design of process hydraulics
- Process flow diagrams & P & I Diagrams
- Equipment specifications
- Process control Philosophy & Process control logic
Architectural, Civil and Structural Engineering
- Statutory Approval drawing
- Architectural working drawing
- Civil & Structural Design & drawing
- Road & Drainage Drawing
- Tender for architectural, civil & structural work with BOQ
- 3D Architectural façade/ perspective view
Layout & Piping Engineering
- Site Master Planning
- Plot Plan
- Equipment Layout & Civil information drawings
- Piping Layout & Isometrics
- Drawings for statutory approval
- Specification for piping, valves & inline components and BOQ
- Stress Analysis
- Pipe Support Drawings & BOQ
- Installation Tender
- 3D plant Model
HVAC Engineering
- Ventilation, Air conditioning system design
- Heat Load calculations & Design basis
- Zoning, Air pressure/ leakage diagrams
- Air Flow diagrams
- Specifications of HAVC equipment and BOQ
- Ducting layout
Electrical Engineering
- Load List
- Single Line Diagram
- Specification for electrical HT/ LT items and BOQ
- Drawing for statutory approval
- Layout for switchyard & Substation
- Layout for power, lighting & earthing
- Lightening protection system
- Installation Tender
Instrumentation Engineering
- Load List
- Single Line Diagram
- Specification for electrical HT/ LT items and BOQ
- Drawing for statutory approval
- Layout for switchyard & Substation
- Layout for power, lighting & earthing
- Lightening protection system
- Installation Tender
Mechanical Engineering
- Design of fabricated equipment as per ASME, BS, IS codes
- Specification & Fabrication details of equipment
- Review of vendor’s fabrication drawings
Environmental, Health & Safety Engineering
- Design of treatment scheme of liquid effluent, solid effluent & gaseous emission.
- Scrubbing/ absorption/ Adsorption system designs
- Fire protection system design
- Ventilation system
- HAZOP studies
- Risk Analysis studies
Fire Protection Engineering
- Prepare specification and tender for Installation
- Prepare layout of fire hydrant, monitor system and sprinkler system
- Prepare piping plan for underground piping
- Prepare specification for pumps, jockey pumps, panels, etc.
- Prepare specification for fire extinguishers and detection system
Project Management
- Establish Project co-ordination procedure and project design basis
- Project Planning & monitoring
- Project progress reporting & Tracking
- Co-ordination with client on technical, commercial & timeline related matters
- Co-ordination within A S Consultancy between various discipline of engineering to meet technical & time line requirement
- Co-ordination with vendors & contractors
- Co-ordination with construction site and site manager
- Co-ordination with Inspectors
Construction Management
At A S Consultancy, we believe that even if designs are done in time, procurement is done in time, construction is one area which is affected by environmental conditions, unskilled and skilled labors, non-favorable weather conditions. Construction timelines are always squeezed and the same shall be done in safe manner. We support our customers by providing skilled construction managers/ engineers to ensure timely completion of construction, of course while following safety norms.
- Construction related safety management
- Construction planning & monitoring the progress of work at site
- Resource planning for contractor and monitoring of the same
- Quality checks of raw material used and construction
- Contractor’s bill certification
- Giving clarifications on the design drawings
- Co-ordination with home office for design clarifications
- Solve site related problems
Procurement Assistance
We support our customers from finalizing the vendor list till equipment reaches site for installation. For every project to get completed in time, it is important that all the material is procured and delivered in time to site. At A S Consultancy we consider this as our moral responsibility even if it is not written in the contract. Also, from our databank, we guide our clients to procure items at a reasonable cost. This has earned us good name and repeat customers.
Inspection & Expediting
- Obtain Vendor Drawing & Approval
- Expediting deliveries till item reaches site.
- Stage-wise & Final inspection of equipment
- Dispatch clearance & Bill certification
- Maintain Material Procurement Status chart
Commissioning Assistance
- Preparation of operating manuals
- Water trials
- Trial production
- Commercial scale production
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